Zhangjiagang Kingkangda Machinery Co., Ltd. is one of the leading manufacturers and suppliers of raising machine in China, also supports customized service. If you're going to wholesale durable raising machine made in China, welcome to get quotation from our factory.
The Kingkangda High-Speed Roller Raising Machine features advanced servo-driven rollers that enable precise speed and tension control, delivering uniform and high-quality fiber raising. The machine's front and back rollers operate at a speed ratio up to 12:1, creating optimal friction for raising without damaging fibers, resulting in fabrics with enhanced softness and fullness.
Equipped with automatic yarn break and full cone detection, the machine minimizes downtime by stopping production promptly when issues arise, reducing material waste and protecting equipment. The built-in vacuum dust collection system efficiently removes airborne fibers and dust, maintaining a clean and safe working environment while reducing equipment wear.
Designed for ease of maintenance, the machine's robust frame and well-organized components allow quick access for inspection and servicing, minimizing operational disruptions. It supports a wide yarn count range (1-25 NM), making it versatile for processing various wool and synthetic fancy yarns.
This combination of reliable performance, advanced automation, and operator-friendly features makes the Kingkangda High-Speed Roller Raising Machine an excellent choice for textile manufacturers aiming to improve fabric texture and production efficiency.
Technical Features
Servo Motor Driven Rollers
This machine is equipped with three independent high-precision servo motors that separately drive a pair of raising rollers and a fluted take-up roller. This design ensures precise speed control and synchronization, resulting in smooth operation and consistent raising quality. It effectively adapts to various wool and synthetic fibers, providing reliable performance for different fancy yarns with stable output and minimal maintenance requirements.
Efficient Dust Collection System
A built-in vacuum dust suction device efficiently captures airborne fibers, dust, and lint generated throughout the raising process. This system helps maintain a clean and safe working environment, reduces the risk of fiber contamination, and lowers equipment wear caused by dust accumulation. It also simplifies routine cleaning and maintenance, improving overall operational efficiency.
Automatic Yarn Break and Full Cone Stop
The machine integrates advanced sensors that continuously monitor yarn tension and production status. When a yarn break or full cone condition is detected, the system instantly triggers automatic stop functions to prevent further waste or equipment damage. This feature minimizes downtime, reduces raw material loss, and improves overall production safety and reliability.
High Speed Ratio for
Effective Raising
The front roller and back roller maintain a speed ratio of up to 12:1, generating significant friction force to lift fiber ends and increase yarn surface fuzziness. This large speed differential optimizes the raising effect without damaging the fiber structure. As a result, the finished fabric achieves enhanced softness, fullness, and an improved tactile feel, making it highly suitable for short fibers and medium to high-count fancy yarns.
Adjustable Yarn
Tension Control
An adjustable tension control system allows operators to fine-tune yarn tension dynamically during production. This capability ensures consistent yarn quality, prevents yarn slippage or breakage during winding, and enhances the downstream processing performance. Precise tension management also contributes to uniform raised fiber distribution on the yarn surface.
Robust Structure and
Easy Maintenance
Designed with a sturdy frame and ergonomically arranged components, the machine offers excellent durability and ease of access for routine inspection and maintenance. The well-thought-out layout minimizes machine downtime and extends the equipment lifespan. Operators benefit from simplified maintenance procedures, contributing to higher productivity and lower operational costs.
Main Technical Parameters
|
Parameter |
Unit |
Specification |
|
No. of Spindle |
pcs |
20 / 30 |
|
Max. Linear Speed |
m/min |
200 |
|
Max. Roller Speed |
RPM |
2000 |
|
Yarn Count |
NM |
1 – 25 |
|
Maximum Cone Length |
inch |
6 |
|
Cone Degree |
Degrees |
5°57' or 4°20' |
|
Creel Cone Positions |
pcs |
40 |
|
Installed Power |
kW |
9 |
|
Power Supply |
V / Hz |
380-400V, 50Hz |
|
Machine Weight |
kg |
1500 |
|
Dimensions (L×W×H) |
mm |
4740 × 3400 × 2500 |
FAQ
Q1: How do you ensure uniform and consistent raising quality?
A1: The front and rear rollers utilize a high-speed differential design, with independent servo motors controlling speed and tension. This ensures uniform tension on the fibers, preventing yarn breakage and spot-to-spot insufficient raising.
Q2: What intelligent monitoring functions does the machine have?
A2: It features yarn breakage shutdown, full-bobbin monitoring, and tension adjustment. These functions automatically identify abnormalities, prevent material waste, and maintain machine safety.
Q3: How are dust and fiber emissions handled during production?
A3: A built-in, efficient dust collection system promptly removes airborne fibers and dust, maintaining a clean workshop, reducing equipment wear, and facilitating routine maintenance.
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