Zhangjiagang Kingkangda Machinery Co., Ltd. is one of the leading manufacturers and suppliers of chenille yarn machine with round knife in China, also supports customized service. If you're going to wholesale durable chenille yarn machine with round knife made in China, welcome to get quotation from our factory.
The chenille yarn machine with rotary blades is equipped with an advanced rotary cutting system, capable of producing coarse chenille yarns in low counts. The rotary blades ensure precise and even cutting, effectively cutting the yarn for a consistent pile height and fluffy yarn texture.
Compared to traditional straight-blade machines, rotary blades offer greater cutting strength, enabling smooth and efficient severing of heavy, downy yarns. The innovative rotation mechanism minimizes fiber damage. Furthermore, the rotary cutter features a sharpening system, significantly extending blade life, improving production efficiency, and reducing costs.
With a powerful control system and precision servo motors, the machine maintains stable yarn tension, even twist, and consistent pile shape even at high speeds.
Rugged and easy to operate, the chenille yarn machine with rotary blades combines high production output with excellent yarn quality and reliable performance, providing manufacturers with a strong competitive advantage in chenille yarn production.
Technical Features
High-Speed Rotary Blade Cutting System
The machine utilizes durable, continuously rotating circular blades, offering excellent wear resistance and cutting precision. Unlike static or oscillating blades, rotary blades provide a smoother cut with less fiber damage and fewer burrs. It is particularly suitable for producing coarse, low-count chenille yarns, offering high yields, extended blade life, and reduced maintenance costs.
Individual Spindle Control
Each spindle is independently driven by a high-precision servo motor, providing fully independent control of yarn feed, blade operation, core yarn guidance, tension management, and winding. This configuration allows for different settings for each spindle, ideal for flexible sampling and minimizing yarn yield variability.
Modular Sectional Structure
Each machine is divided into modular units, each containing 10 spindles. One section contains five spindles, and one spindle contains two spindles. The first section allows for individual settings for each spindle, making it ideal for custom trials or mixed yarn effects. Subsequent sections support unified group control settings, achieving a balance between production flexibility and operational efficiency.
Ultra-Low Count Yarn
The machine is capable of spinning chenille yarns as coarse as 0.2 NM (or less), meeting the needs of markets such as home textiles, carpets, blankets, and plush furniture.
Advanced Yarn Monitoring System
Each spindle is equipped with an optical yarn sensor that detects core or fleece yarn breaks. If an abnormal signal is detected, the system shuts down the affected spindle and notifies the operator with an alarm, effectively reducing material waste and preventing large-scale defects.
Overhead Space-Saving Yarn Creel
Core and pile yarn bobbins are mounted top-mounted on a square steel tube frame, significantly reducing floor space. The three-position adjustable width design adapts to different floor spaces, ensuring easy maintenance and efficient space utilization.
Main Technical Parameters
|
Parameter |
Unit |
Specification |
|
Spindles Gauge |
mm |
200 |
|
Max. Spindles |
set |
160 |
|
Spindles per Section |
set |
8 |
|
Max. Rotor Head Speed |
rpm |
25000 |
|
Max. Ring Spindle Speed |
rpm |
12000 |
|
Max. Production Speed |
m/min |
20 |
|
Lifting Speed |
m/min |
Settable via PLC |
|
Max. Lifting Distance |
mm |
350 |
|
Bobbin Height |
mm |
320 |
|
Ring Diameter |
mm |
115/150 |
|
Yarn Count |
NM |
0.2-12 |
|
Twist Range |
T/M |
150-1500 |
|
Twist Direction |
/ |
S or Z changeable |
|
Total Power |
KW |
38 |
|
Overall Dimension (Length*width*height) |
mm |
2050*1400*2500 (per 10 spindles) |
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